This stone CNC saw and bridge saw features everything a technologically advanced bridge and water jet saw needs today: 5 interpolated axes, spindle with half-inch receptacle with water guide through the spindle, tilting table up to 85° (optional), vacuum manipulator system for part movement during automatic cutting, integrated camera, cutting blade measurement station and stone thickness probe.
Machine in Detail
Water jet 5 axis.
This machine is a fully interpolated 5-axis bridge saw. The Y-axis movement is via a portal system. This ensures perfect squaring of the bridge. With automatic head rotation from 0° to 400° combined with automatic blade tilt from 0° to 90°, it is suitable for large production runs and simultaneously reduces production costs. The absolute precision of the movements is ensured by a state-of-the-art gearbox on linear ball guidance, which is moved by brushless motors via high-precision helical teeth and racks.
The CNC saw and bridge saw machine features the "Absolutely Zero" technology, allowing the machine to operate without referencing. The machine has an extremely easy-to-use user interface to ease interaction between operator and machine.
The CNC bridge saw can quickly perform simple manual cuts, the machine can also import and work with DXF files (AutoCAD) and "G-Code" (RS-274 programming language for machine tools).
The cables and electric cables used in the machine are specifically designed for use at high speeds (robot materials).
Equipment details:
5 axis water jet. Automatic head rotation from 0° to 360° combined with automatic blade tilt from 0° to 90°.
Vacuum manipulator system
The manipulator system features four vacuum cups with a lifting capacity of 500 kg
Stone thickness probe and disc measuring station
The exact plate thickness & disc diameter measurement allows the machine to process the plates more accurately.
Spindle with half-inch connector
1/2 inch connector with internal water supply for finger milling cutters, milling cutters, etc. for engraving, polishing and drainage areas.
Automatic washing system
The machine is equipped with an automatic plate washing device to wash the stone before every vacuum manipulation.
Camera on board
The machine comes with an integrated camera with an accuracy of +/- 5 mm. With the camera, you can take a picture of the raw plate and then import the picture into the processing program to position your workpieces so as to bypass errors in the plate.
AITEK 9-AXIS CNC CONTROL:
Automatic updates via the Internet
Direct error reporting to AitalMAC
Direct connection for remote assistance
Tool manager
Tool compensation management
Self diagnostics system
Access to Aitalmac support
Online monitoring system
Technical data:
Total dimensions 7130×4485×3287 mm/281×177×129 inches
Weight 10000 kg/22046 lbs
Max. Installed power 22 kW +18 kW (WJ)
Size of the saw table 4410×2100 mm/174×83 inches
Travel distance of the linear axis (XYZ) 4420 -2800 -380 mm/174 -110 -15 inches
Rotational travel (BCV) 90°-540°-65°
Maximum linear speed (XYZ) 50-50-8 m/min / 164-164-26 feet/min
Maximum rotation speed (B&C) 3600°/min
Cutting blade diameter 300–500 mm/12–20 inches
Hole diameter cutting blade 50 mm/1.96 inches
Diameter of cutting disc flange 200 mm/7.87 inches
Maximum vertical cut thickness 150 mm/5.9 inches
Electric spindle power 15 kW(s1)
Maximum spindle rotation 9000 rpm
Maximum pressure of Sawjet 52000 psi/3585bar
Maximum angle of the saw beam 60°
Maximum diameter of CNC tools 100 mm/3.9 inches
Vacuum cup 4 number
Vacuum lifting capacity 500 kg/1100 lbs
Air pressure required 7 bar
Sawjet water pressure required 2 bar
Water consumption 20~30 l/min / 5.3~7.9 gal/min
